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What is Ball Warping in Textile?
Warping Section
Transferring a number of yarns from a creel of single-end packages to a beam in the shape of a parallel sheet is known as warping. Warping's primary goals include:
To get the required number of ends as per the set calculation
To get the required length of yarn on each beam of the set.
To wind a specific type of package required by the subsequent process
The most commonly used types of warping include direct/high-speed warping, sectional warping and ball warping. Objects of Warping:
Preparation of warp yarn beam
Winding of yarn parallel to each other on warping beam.
Reducing the yarn faults like thick and thin places, large knots etc.
Winding the pre-determined length of yarn.
Combination of small packages.
Finding the long length of warp yarn.
Preparing for the next process.
Ball warping
Ball warping's primary goal is to get the log ready for the rope dying process. For the cheese-like creeling of yarns in this instance, magazine-style creels are employed. The amount of ends cut as needed for subsequent steps that are required to prepare the weaver's beam The appropriate creeling is carried out to produce the necessary number of logs for use in the rope dyeing machine's creeling zone, depending on the number of ends in each group.
The average length of the rope on the log is 12830 meters. The yarn sheet passes through the lease reed where the lease is put, denting the length of the chain beaming. Lease are placed at predetermined intervals that the machine may set automatically, often every 100 meters. The lease aids in yarn separation after size.
Ball Warping
250–400 yarn ends are plucked from the creel during ball warping. The strands are subsequently passed through a comb-shaped tool (sometimes called a hack or reed), which maintains the separation and parallel alignment of each warp yarn with its neighboring ends. A lease string is laid across the warp yarn sheet at intervals of every 1000 or 2000 m to help in yarn separation for the re-beaming procedure, which will take place later.
The strands are then sent through a trumpet- or condenser-shaped apparatus, which compresses and condenses the yarn sheet into rope form. The newly created rope of yarn is guided onto a log by this mechanism, which travels back and forth at the base of the warper head. To prevent the strands from tangling, the rope must be coiled at a consistent tension. The ropes are then used in the rope dyeing range to colour them with indigo.
Ball warping is a procedure in which rope-based warping is applied to balls, with a warp beam being prepared thereafter. This style of warping is appropriate for the rope dyeing process used in the production of denim fabrics. The two-stage process of ball warping begins with the warp yarns being coiled in rope form on a cheese-like framework. Rope dyeing is done as the ball is twisted around a unique wooden core known as a "log."
If you want greater control over yarn tension, yarn path and uninterrupted production runs, H-FANG TEXTILE MACHINE can help customize and design the best industrial creel for your unique application.H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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4 Benefits of Using a Creel
A creel is simply a frame on which the yarn supply or bobbin is mounted. Typically, the creel is equipped with a yarn tensioning device that controls the change in tension. Proper placement and stabilization of threads and yarns at the beginning of the product manufacturing process is critical.
How does the creel help control the yarn tension?
Creels allow standardization of yarn paths and more accurate direction and tension control. In addition, some high-tech creels offer automatic control, centralized tension change and yarn breakage monitoring systems. Evaluating creel design can have a huge impact on the yarn splicing methods that can be used as well as the efficiency of the process, because with creels, yarn tension control is more consistent with the result of less downtime and product defects.
4 Benefits of Using a Creel
1. Customized according to the size and width you need
An important factor in determining the creel that best suits your needs is determining the type of foundation that best suits your production process. Creel size is determined by footprint and capacity, which may limit options depending on the floor plan of the manufacturing facility you are working with.
Most creels are only designed to take the overall load, and the type of creel is often overlooked. From simple pins to adjustable pack adapters, fixed pack creel adapters and roll-off adapters, it's important to weigh the pros and cons of each product.
2. Load multiple packs and pigtails together for continuous operation
Dedicated creels also allow loading of multiple bobbins for continuous operation without downtime during the production cycle. The delivery end of the run package is connected to the start of the spare package, leaving no residual material on the bobbin after delivery. This type of creel will eliminate scrap and rewinding and is typically used where high-volume, long-run or non-stop yarn package changes are critical.
3. Reduce defects
The prevention and rapid detection of defects are important factors in the manufacturing process. Yarn breaks or tension control issues can lead to machine downtime and possible product rejection. Implementing a creel system will allow for efficient monitoring to use end-break detection and fault detection before the yarn enters the product.
4. Tension control and uniform yarn path
There are several mechanical and electronic tensioners that monitor and control the yarn tension used in the production process. Choosing the best tensioner depends heavily on knowing what works best for your yarn. Processing speed, number of ends, travel distance, required tension range and other factors must be considered to make the best choice for your application. With a fixed creel, you know that your yarn will always run in an even yarn path from the creel position to the creel eyelet and your process.
If you want greater control over yarn tension, yarn path and uninterrupted production runs, H-FANG TEXTILE MACHINE can help customize and design the best industrial creel for your unique application.H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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Compact Spinning System
The advancements in spinning systems, from mule, cap, flyer, and ring spinning to the most recent spinning systems, such as rotor and air jet spinning, demonstrate the most effective techniques to generate yarn. However, ring spinning's adaptability has given it a unique place in the world of spinning today. As a result of the increased qualities of compact yarn over traditional ring yarn, compact spinning has been one of the most significant advancements in the history of spinning.
The purpose of spinning and its preceding steps is to convert individual fibers into cohesive and processable continuous-length yarns. Basically, in the case of natural fibers, the processing includes opening, blending, carding, combing, drawing and roving to produce material for the spinning frame. Next is the spinning itself.
Spinning processes used to make fibers or filaments can generally be classified as polymer extrusion. Typical extrusion processes are melt spinning, wet spinning and dry spinning; there are also variants of these.
Ring Spinning
At the moment, ring spinning is the most popular technique for making yarn. It was first created in America in the 1830s, and despite the development of far quicker spinning technology, its popularity has endured. Ring spinning has a huge range of applications in addition to producing exceptional yarn. It can create yarns from a wide range of fiber types with a variety of twist and linear densities. Additionally, it is used to twist and double multifold and cabled yarns.
The technology behind ring spinning has remained largely unchanged over the years, but there have been significant improvements. The changes alone provide only slight advantages, but in combination they provide the following synergies:
The introduction of a longer frame reduces the relative cost of automatic doffing.
The combination of the spinning frame and the winder (link winder) further increases the adoption of automation.
The introduction of automatic doffing means that doffing time is reduced, so package (and ring) size is less important.
The introduction of splicing on the winder meant that the yarn connections became less obtrusive - again offering the potential for smaller packages.
Smaller rings mean that for a limited traveller speed (40 meters per second [m/s]), higher rotational speeds (and therefore twist rates) can be achieved.
These combinations mean that the potential maximum speed of ring spinning is increased from about 15,000 to 25,000 rpm. There are several other proposed developments with mixed success.
Modern Spinning Methods and Developments
Ring spinning offers better production speeds than older technologies, which results in lower labor costs, but the biggest size of yarn bundle that could be constructed was constrained by the ring size. Additionally, the ring size restricted the spindle speed as well as the traveller speed . This is due to the fact that the frictional drag of the ring on the traveler can cause a high temperature to develop at the ring-traveller contact. At such temperatures, the traveller may locally melt before being ejected from the ring by central forces. Improvements to the ring-traveller design, as well as materials and surface coatings that may be utilized to improve the traveller's ability to dissipate heat and boost traveler speed, have all been the subject of major research and development (R&D) expenditures. The prevailing assumption is that, because traveller speeds are constrained to 40 m min-1, spindle speeds and production rates are also constrained.
The restriction on package size while using the greatest spindle speed available resulted in higher labor costs for doffing and unwelcome machine downtime. Larger packages may be constructed from spinning bobbins on an associated rewinding machine thanks to extremely advanced engineering advancements on modern ring-spinning machines, including automated doffing and link-winding.
Modern spinning technology has many advantages over ring spinning technology, such as increased spinning speed, no need for spinning preparation machines such as high-speed machines, draw frames, etc., and in the case of ring spinning without certain necessary spinning Post operations such as cheese/cone winding etc.
Due to the absence of some preparation and post-spinning operations, as well as the high output per machine, modern spinning machines offer significant savings in labor costs. State-of-the-art modern spinning machines have a high degree of automation, such as automatic doffing, automatic piecing, automatic can changing, automatic yarn evenness control, automatic production and operating data recording, etc., as well as central computer control. Homegrown machines rev up to 80,000 rpm; furthermore, they lack most automation and are largely manually controlled.
H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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Types of Warping in Weaving
Types of Warping in Weaving:
There are two types of warping process used in woven fabric production. These are in the below
Pattern warping or sectional warping
Beam warping or high speed warping
All of the aforementioned two categories are described below:
1. Sectional warping or pattern warping
For sectional warping, an identical length of warp yarn is initially wound on a drum in small sections or sheets. It is then transported from the drum to the warp beam in the form of a warp sheet.
Pattern warping or sectional warping has a number of key traits or characteristics, including the following
Due of its reduced production, the procedure is expensive.
With such a small quantity of warp yarn, it is used to create warp beams.
Warp yarn tension cannot be maintained uniformly in this case.
Through the use of twisted yarn, it is utilized to create warp beams.
Hand weaving is utilized in sectional warping cases.
Fabric with stripes or checks is made with it.
By using warp yarns that don't require any sizing materials to be added before fabric weaving, it is also utilized to make warp beam.
Sectional warping can be finished here, and the warp beam can be generated right away.
A drum is employed in this warping procedure.
2. Beam warping or high speed warping is typically utilized when it's necessary to prepare many warp beams with the same warp length.
Beam warping or high speed warping features or traits:
The following list includes the key characteristics of beam warping or high speed warping:
Additionally, it is utilized to create warp beams from bigger quantities of warp yarn.
Here, the scaling procedure is finished with the creation of the warp beam.
From a single yarn, a warp beam is created using it.
It is employed to create ordinary fabrics in significant amounts.
High-speed production is accomplished with this method.
A straightforward flanged bobbin is utilized as the beam in high speed warping.
H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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Beam Warping VS Creel
What's Beam Warping?
Between the winding and sizing procedures is the warping process. In the subsequent sizing process, it generates the warper beams that are joined to form a single weavers beam. An average warper beam may have 500–1000 warp ends. Only grey or monochromatic warps that call for scaling are appropriate for direct or beam warping. It only requires one operation, warping, therefore its speed and output are far higher than those of sectional. The machine is made up of a headstock, a creel, and control elements.
What's Creel?
The supply packets in the shape of wound packages are held on a platform called a creel. It functions as a crucial part of the warping machine and holds the supply packages in the ideal position for warping. There is no one sort of creel that can be used for all kinds of yarn, counts, set lengths, and applications. To put it another way, no one kind of creel can provide the same beaming efficiency for all yarn types or uses. As a result, different types of creels should be employed for various tasks.
Types of Creel
H Magazine Type Creel
H Magazine Type Creel outlines the plans for holding the reservation package. The tail end of the running package and the beginning end of the reserve package are knotted together. This makes it possible for the machine to operate continuously without having to stop and replace an expended package with a fresh one. In comparison to other types of creels, the creel's dimensions and the amount of floor area needed are greater.
Rectangular
This is rectangular in shape and hence its name. The frames are provided with pegs to hold supply packages horizontally. The frames can be increased to accommodate more number of supply packages vice versa. Each frame consists of thread guides, indicator lamps etc. It is mostly used in the slow speed warping machine.
V Type Creel
The type of creel is V-shaped, as suggested by the name. It is made up of horizontal wooden pegs that hold the supply packages. This is set up so that the machine's center and apex are parallel. This wooden frame's arm deviates from its peak on both sides.
This configuration makes it possible for the ends to be removed from the supply package without tangling or touching one another as they pass through the head stock of the machine.The series of V Type Creel are devided into Small V Type Creel and Big V Type Creel.
H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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Spinning Machine & Weaving Process
A spinning machine is a piece of machinery used to create thread, yarn, and other materials from fibers like cotton, flax, or wool. There are many different sizes and shapes available for spinning machines. Many industrial fiber-related activities are supported by spinning machines, which are used to prepare the fiber for usage in products like fabric. While smaller machines are used on a much lesser scale by hobbyists, industrial spinning machines can be fairly massive and expensive.
In the early weaving process, the process of shedding, picking and driving in sequence was performed in a weaving cycle. At the end of the cycle, the geometric relationship of the weft to the warp is the same as that of the weft passing through the weft. Alternate the space between the ends, first from one side of the fabric, then from the other side, like darning.
The early spinning machines used the word "loom". The word "loom" applies to any set of equipment that allows warp tensioning and shed formation. The development of the spinning wheel revolutionized the world of fiber processing by allowing people to spin larger quantities of fiber at any given time, greatly simplifying and speeding up the process.
Modern spinning machines are capable of handling very large quantities of fibers. They can work in many different ways, depending on the design. Some rotations use methods recognizable by early humans, while others use more novel techniques, such as open-ended rotations. The machine can be adjusted to create finished products of varying thickness and strength, and the spinning machine can also be programmed to produce multiple strands and yarns. Programmable spinning machines usually have many preset programs as well as custom programming options.
Textile spinning machines for industrial use are often designed to operate without a human operator on call. The machine may have safety features, such as an automatic shut-off that activates when the finished thread or yarn breaks, and it can spin different amounts of fiber, depending on the amount of virgin fiber available. These machines can be dangerous nearby because they operate at very high speeds, and they have moving parts that can sever fingers and cause other types of injuries in unfocused users.
H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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AXMINSTER CARPET LOOM
The main features of Axminster rugs are as follows:
◆Suitable for producing high-grade cut pile wool carpets.
◆In the pattern design of the carpet, there are few restrictions on the pattern, the number of colors and so on.
◆The utilization rate of the fleece yarn is high, and there is no blanket back sinking.
◆It can use raw materials of different fineness, twist and material.
◆It is convenient and simple to replace and schedule carpet production varieties.
◆The base fabric is solid and wear-resistant.
◆Special treatment such as dustproof, antifouling, mothproof, mildewproof, antistatic and fireproof can be carried out as required.
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Big V Type Creel
PRO-SMH is able to provide creels for a wide range of applications. Starting from "V"-type creels for staple fibers as well as "H"-type creels for staple fibers, filament as well as technical textiles. "H" creels are available as standard, magazine, carriage or swivel frame creel. Also, special types of creels like rolling creel are available. Depending on your application the creels can be equipped with porcelain or ceramic eyelets and a wide variety of tensioners.
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Small V Type Creel
PRO-SMH is able to provide creels for a wide range of applications. Starting from "V"-type creels for staple fibers as well as "H"-type creels for staple fibers, filament as well as technical textiles. "H" creels are available as standard, magazine, carriage or swivel frame creel. Also, special types of creels like rolling creel are available. Depending on your application the creels can be equipped with porcelain or ceramic eyelets and a wide variety of tensioners.
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HFGT600 Creel
PRO-SMH is able to provide creels for a wide range of applications. Starting from "V"-type creels for staple fibers as well as "H"-type creels for staple fibers, filament as well as technical textiles. "H" creels are available as standard, magazine, carriage or swivel frame creel. Also, special types of creels like rolling creel are available. Depending on your application the creels can be equipped with porcelain or ceramic eyelets and a wide variety of tensioners.
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Influence Factors of Spinning Automatic Doffer
The spinning process is a crucial process in the spinning, which has an extremely important impact on the yarn quality, output and even the operation of the entire factory. As the saying goes: Thousands of yarns, ten thousand cloths. The spinning process is the process with the largest number of employees in the entire spinning process. Therefore, it is of great significance to reduce the labor consumption of ten thousand spindles in the spinning process for reducing production costs and improving the economic benefits of enterprises.
Spinning automatic doffer
The automatic doffing machine is a kind of spinning equipment with a high degree of automation, which cancels the traditional manual doffing link, and the whole spinning process is unmanned. When the automatic doffing device receives the doffing signal from the spinning frame, it automatically pulls up the bobbins on both sides of the machine at one time, and then inserts the empty bobbins into the spindle, which has a high degree of automation and saves labor and time. During the spinning process, the conveying and processing of empty and full tubes are automatically completed.
The automatic doffing machine of the spinning machine mainly realizes the mechanical movement through sensors and pre-programming.
Key Influence Factors Of Automatic Doffer
1. The flexibility of the doffer piston in and out, the tightness and the guiding of the gripping tube play a decisive role in the reliable guarantee of the yarn tube extraction and insertion. The doffer is required to easily introduce the bobbin; the sealing ring of the piston has a good sealing effect, which not only makes the piston move flexibly but also ensures that the bobbin can be flexibly grasped from the spindle.
2. The consistency of the height of the air rack and the stability of the linear control degree of the in and out are another important factor affecting the guarantee of the grasping and intubation rate. It is required that the height difference of the air frame is small, and the lifting is stable, the speed can be controlled at multiple points, and the movement positioning is accurate.
3. The electrical control system must be guaranteed by a set of rigorous and logical program software, and at the same time, it must be realized by an accurate and reliable detection system and advanced control technology. The electrical control system of automatic doffing requires the combination of speciality and simple and easy operation to ensure that the automatic doffing mechanism can be simple and easy to operate and can achieve accurate doffing.
Human influence factors of automatic doffer
(1) The doffer mechanical arm is bent and the positioning is not accurate. During the long-term use of the machine, the consistency of the height of the air frame and the stability of the linear control degree of the in and out are all important factors that affect the guarantee of the grasping and intubation rate. This is divided into two cases:
1) Skew in the horizontal position of the robotic arm. Under normal circumstances, the skew of the horizontal position of the robotic arm will not be very large, and generally will not have a large impact. When such a situation occurs, no special adjustment is required, and it is only necessary to slightly enlarge the movement of pulling out and intubating the cannula. In the case of affecting use, it must be corrected. When calibrating, special tools must be used to adjust the position of the herringbone arm on the same horizontal line.
2) The skew of the robotic arm is mostly skewed in the left and right positions. Experiments have shown that with a skew of five millimeters, more than half of the bobbins cannot be inserted into the spindle. Therefore, when the skew of the left and right positions occurs, it must be repaired in time. Correction is required after six months of use. When correcting left and right skew, a special caliper is required for correction. Adjust the bolts on the herringbone arm so that the distance between the manipulator arm and the roller seat of the spinning frame is 200±5mm.
As a new type of automation system, automatic doffer has many defects and deficiencies. However, the most important thing is the problems generated in the production process. Therefore, it is the most critical to find and solve problems in production!
H-FANG is a warping machine supplier. The HF Automatic Doffing System adopt unique intelligent doffing system to converse ring frame,reasonable structure design,precise spare parts manufacture ,strict assembly and commissioning,accuratedoffing motion,ideal choice for ring frame conversion.If you want to know more about compact spinning machinery, please call or email us.
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Spinning Process—Fibers to Yarn
Our everyday lives have undergone significant change as a result of the industrial revolution, and the production of textiles is no exception. For the textile industry, spinning mills are important because they convert fiber into yarn and yarn into cloth. A select few cotton mills typically carry out the textile production process by producing fiber from cotton bales that are provided and processing it in advance to produce textiles. The spinning process is the first stage in producing textile designs for things like clothing, fabric, household textile, and so on. Before a few decades, people used to spin fibers into yarn by hand, but modern mechanical spinning processes employed in textile mills have mostly superseded this practice. Let's consider the spinning process used in the production of textiles.
WHAT IS THE SPINNING PROCESS OF TRANSFORMING FIBER INTO YARN?
The industrial revolution gave manufacturing facilities new technologies that made it simple for them to regulate their processes using spinning machines. To make cotton or wool fiber into yarn for use in textile items, multiple levels are added in this machine process. This transition passes through a number of levels, including:
Step 1: Blowroom process
Step 2: Carding
Step 3: Combining
Step 4: Drawing
Step 5: Roving
Step 6: Cone winding
BLOWROOM IN SPINNING:
Blowroom denotes a location where "Air Flow" is processed. The blow room is equipped with a variety of machines to carry out its goals. The supplied cotton cluster is transformed into tiny material here. Simply said, the compressed bales are opened, cleaned, and blended/mixed according to a set length to make a certain amount of lap in the blow room area.
CARDING:
Carding defines the final characteristics of the yarn, earning it the nickname "heart of the spinning process." The blowroom lap is now transferred to a carding machine to generate carded silver. The processed bales open up in single fiber here. Evidently, it will be simple to remove the contaminants that were left on the surface of the fiber, straightening it out and separating the short fiber.
COMBINING:
The parallel arrangement of the yarn causes it to be straightened once more during the combining stage. On the other side, the larger staple fiber will entirely delete the left short fiber. This will increase market demand for stronger, smoother staple fabrics.
RING FRAME:
To create roving yarn, the resulting yarn is processed into a speed frame. In a spinning mill, the twist is first introduced at this stage to help the fibers take hold. In comparison to the finished yarn, the roving yarn has a slightly bigger diameter. Similar to this, completed yarns made from acquired roving yarns are produced using ring frames. Through the use of these ring frames, yarn is produced that has a considerable level of strength.
The HF Automatic Doffing System adopt unique intelligent doffing system to converse ring frame,reasonable structure design,precise spare parts manufacture ,strict assembly and commissioning,accurate doffing motion,ideal choice for ring frame conversion.
CONE WINDING:
Cone winding is basically a straightforward packing procedure that connects the last stages of yarn production with the beginning of the fabric manufacturing process. To prevent the loss of spinning mills and customers, it is crucial to use the winding devices correctly.
CONCLUSION ABOUT SPINNING PROCESS:
You could get a good idea of how the spinning process is carried out at all distinct phases from the information given above. The aforementioned spinning techniques are exclusively used to produce yarn from textile fiber in the textile manufacturing process. These semi-finished goods are subsequently handled using several additional techniques, including dyeing, weaving, clothing production, and more.
H-FANG is a spinning machines supplier. If you want to know more about textile spinning machinery, please call or email us.
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H Trolley Type Creel
PRO-SMH is able to provide creels for a wide range of applications. Starting from "V"-type creels for staple fibers as well as "H"-type creels for staple fibers, filament as well as technical textiles. "H" creels are available as standard, magazine, carriage or swivel frame creel. Also, special types of creels like rolling creel are available. Depending on your application the creels can be equipped with porcelain or ceramic eyelets and a wide variety of tensioners.
Through the transformation of the stitching machine creel in the composite fabric section, it not only effectively saves manpower, improves production efficiency, and ensures product quality, but more importantly, it greatly reduces safety risks and fundamentally realizes high-level and stable production. run.
Come to my website to learn more.
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H Magazine Type Creel
PRO-SMH is able to provide creels for a wide range of applications. Starting from "V"-type creels for staple fibers as well as "H"-type creels for staple fibers, filament as well as technical textiles. "H" creels are available as standard, magazine, carriage or swivel frame creel. Also, special types of creels like rolling creel are available. Depending on your application the creels can be equipped with porcelain or ceramic eyelets and a wide variety of tensioners.
Through the transformation of the stitching machine creel in the composite fabric section, it not only effectively saves manpower, improves production efficiency, and ensures product quality, but more importantly, it greatly reduces safety risks and fundamentally realizes high-level and stable production. run.Come to my website to learn more.
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Cleaning roller cleaning machine
The cleaning machine brush roller is one of the widely used industrial brush products. The cleaning machine brush roller is divided into two categories: one is the glass cleaning machine brush roller, and the other is the fruit and vegetable cleaning machine brush roller. Due to the different use environments, the two types of brush rollers are also different in material selection and processing technology.
1. Glass cleaning machine brush roller
1. The main product categories are cleaning machine brush rollers, edging machine brushes, PP, PU, PVC, PVA absorbent sponge rollers.
2. The brush roller of the glass washing machine, the roller shaft is generally made of 45# round steel, and the bristles are mostly nylon materials, which are resistant to acid and alkali. For glass cleaning lines that need to be cleaned with acid solution, all stainless steel brush rollers must be used to prevent corrosion. Generally, strip brushes are used to form strip brushes and then spirally welded on the roller shaft; suction rollers are made of high-density hydrophilic It is made of molecular sponge, which has good water absorption performance and fast drying. It is used to fully and quickly dry the water droplets on the glass surface.
2. Brush roller of fruit and vegetable washing machine
1. The products include vegetable cutting machine brush, meat cutting machine brush, mushroom washing machine brush, hair removal and peeling machine brush, fruit washing machine brush, bean and garlic peeling machine brush, oil press brush.
2. In the industrial production of fruits and vegetables, nylon brush rollers are used to clean various agricultural crops such as fruits and carrots. The brush wire is required to be compressive and elastic, but not scratch the fruits and vegetables. The food machinery brush material is made of PA6, PA66, 611, 612, 010 wire, etc. The roller core is made of 45# round steel or stainless steel, injection molding, implanted with high temperature resistant nylon brush wire, used for cleaning the surface dirt and surface waxing of fruits The bristles are mostly made of antibacterial nylon 1010 filaments, which are resistant to temperature and wear, and the filaments do not bend back and do not lose hair.
3. The food brush roller is widely used for mechanical cleaning, peeling and removing pesticide residues before preservation of various vegetables and fruits. The surface of the brush roller can be cut into waves according to the needs, and the two brush rollers corresponding to the concave and convex form a group, which is easy to clean and achieves a better cleaning effect.
FU899 cleaning roller cleaning machine main parameters
1. Workable for different diameters of cots.
2. Flocking surface won’t be injured after adjusting top Gage.
3. Waste is sucked to storage box after cleaning.
4. Fast clean speed with around 1.5s-5s per cot.
5. Cot box capacity: 600pcs
6. Voltage: 380V/50HZ
7. Weight: around 350kg
Automatic feeding system for option is available
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Warping beam, beam for Benninger warping machine
This warping beam is especially working for direct warping machine, which is Benninger design.
Workable for almost all direct warper.
Aluminum flange: ZL104 high-strength aluminum alloy, surface anodizing treated.
Shaft core: seamless steel pipe Φ299, steel number 20#, all selected domestic famous products (Shagang, Baosteel), tensile strength 470-490Mpa, elongation rate 3.6%.
Brake disc: ductile iron QT500-7, high hardness and high strength.
Dynamic balance correction: disc to shaft core run out <0.3mm; shaft core radial run out <0.25/1000; dynamic balance correction final residual amount <15g.
Working width: 1600mm - 2400mm / customized
Beam diameter: φ800mm, φ1000mm, φ1250mm
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HFGA136B Ball Warper
HFGA136B bundle ball warping machine is suitable for bundle dyeing process in cotton spinning industry;
The more user-friendly up and down shaft method, the twisting control and the suction and dust removal device, and the unique pressurization method ensure the quality of the ball warp beam, reduce the labor intensity of workers and improve the environmental quality.
There are also mechanical and servo-type solutions for customers to choose from.
It can realize ERP data connection with customer manufacturers.
It can be connected with the mobile APP to monitor the operation of the equipment.
HFGA136B Ball warping machine can transfer individual yarn on the creel to a rope, then wind on the logs.
Machine functions: Servo drive, automatic edge, better ball shape for high rebeaming efficiency.
Simple structure and easy operation.
Main parameters
Ball width: 1000-1220mm
Ball diameter: ≤1524mm
Warping speed: 0-400m/min
Rope feed: By servo motor (Ball shape can be tapered) H-FANG Patent
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